New materials with improved mechanical properties and high optical transmission in the full 3-5 micron MWIR region wavelength are required. Commercially available polycrystalline transparent Yttria, with >100 micron average grain size, does not perform satisfactorily in demanding applications because of its modest strength. One way to improve strength is to develop an ultra-fine grained material with acceptable optical transmission properties. To realize fine grains it is necessary to use other phases to inhibit grain growth during fabrication. A promising processing method comprises: (a) synthesis of an extended metastable solid solution by plasma melting and quenching, and (b) consolidation of the metastable ceramic powder to form dense submicron-grained (<1 micron) composites. Two ceramic composites containing 20 and 50 vol% of second phase are evaluated in this study. Optical transmission, hardness, and indentation fracture toughness are measured and correlated with structure.
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