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We present a new concept for pixelated heating with high spatial resolution (~ 100 um) and high power densities (~ 10^4 W/cm^2), using high-power VCSEL arrays. Based on this concept, we developed a laser system with 3456 individually addressable pixels, with a total maximum output power of ~ 6 kW. Together with our partner EOS we integrated this system into a new generation of polymer 3D printing machines. Functional polymer parts of very high quality could be demonstrated. Due to the high parallelism and the high power, the production speed could be increased by about 10x compared to the best conventional SLS machines with scanning lasers.
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Rolf Apetz, Ralf Conrads, Stephan Gronenborn, Jens Pollmann-Retsch, Carsten Deppe, Holger Moench, Armand Pruijmboom, Thomas Mattes, "Addressable high power VCSEL array system for printing applications," Proc. SPIE PC11983, High-Power Diode Laser Technology XX, PC1198301 (1 April 2022); https://doi.org/10.1117/12.2619506