12 July 2023 Efficient exposure of non-Manhattan layouts for optical applications using variable shaped beam lithography
Eike Linn, Stefan Fasold, Ines A. Stolberg, Ulf Weidenmueller
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Abstract

Background

Variable shaped beam systems offer high performance for common Manhattan layouts using rectangular or axis-parallel triangular exposure primitives. Emerging optical applications often consist of numerous non-Manhattan structures. The common processing modes for slanted or curved structures result in high shot counts and thus large write times.

Aim

A sophisticated approximation approach for arbitrary non-Manhattan layouts is needed. For repetitive non-Manhattan layouts, the use of cell projection (CP) should be considered.

Approach

The JES-approximation of data preparation software ePLACE is introduced and compared to common border approximation. CP in combination with ePLACE’s target geometry feature is studied. The different approaches are assessed in optical quality and throughput.

Results

Haze measurements of diffractive axicons verify the good optical quality of JES-approximation at moderate write times. Further improvements are enabled by mathematical input approximation (MIA). Scanning electron microscope (SEM) measurements of dot CP arrays validate the functionality of the target geometry approach for fine CD tuning. Write time studies confirm superior throughput results using CP in the exposures.

Conclusions

For arbitrary non-Manhattan layouts JES/MIA-approximation should be applied. For repetitive non-Manhattan layouts, CP exposure is the best solution.

© 2023 Society of Photo-Optical Instrumentation Engineers (SPIE)
Eike Linn, Stefan Fasold, Ines A. Stolberg, and Ulf Weidenmueller "Efficient exposure of non-Manhattan layouts for optical applications using variable shaped beam lithography," Journal of Micro/Nanopatterning, Materials, and Metrology 22(4), 041406 (12 July 2023). https://doi.org/10.1117/1.JMM.22.4.041406
Received: 31 March 2023; Accepted: 26 June 2023; Published: 12 July 2023
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KEYWORDS
Optical gratings

Axicons

Air contamination

Scanning electron microscopy

Vestigial sideband modulation

Design and modelling

Edge roughness

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