Optical non-contact, interferometric measurement strategies for mold pins and plates provide an effective means for improving the consistency of the injection molding of small lenses for consumer devices. In this presentation, we describe high-precision interferometric metrology combined with motion systems and advanced software to address the wide range of length scales and metrology requirements of mold assemblies intended for high-volume production.
Injection molding is the leading high-volume production method for aspheric lenses used in consumer electronics. The design tolerances of these lenses require careful metrology of pins, resultant lenses and the injection molding plates themselves. Pins determine the form of the lenses, while the alignment of the pins to the mold plate determines apex distance, decenter and tilt. One key parameter of the mold plate is the overall flatness, as it is a critical datum for the pins. We demonstrate flatness metrology on a platform capable of sub-micron lateral resolution that can be used for roughness measurements as well as high resolution measurements of sub-millimeter features such as apex centration. The platform is capable of measuring the full 200 mm by 200 mm mold plate in under 30 minutes. The flatness results are correlated with measurements from a laser Fizeau interferometer and demonstrate better than ±1 μm correlation on samples with 20 microns of departure and better than ±0.2 μm correlation on plates with sub-micron departure.
Access to the requested content is limited to institutions that have purchased or subscribe to SPIE eBooks.
You are receiving this notice because your organization may not have SPIE eBooks access.*
*Shibboleth/Open Athens users─please
sign in
to access your institution's subscriptions.
To obtain this item, you may purchase the complete book in print or electronic format on
SPIE.org.
INSTITUTIONAL Select your institution to access the SPIE Digital Library.
PERSONAL Sign in with your SPIE account to access your personal subscriptions or to use specific features such as save to my library, sign up for alerts, save searches, etc.