In this paper, we propose a novel miniature MEMS based thermoacoustic cryo-cooler for thermal management of cryogenic electronic devices. The basic idea is to exploit a new way to realize a highly-reliable miniature cryo-cooler, which would allow integration of a cryogenic cooling system directly into a cryogenic electronic device. A vertical comb-drive is proposed as the means to provide an acoustic source through a driving plate to a resonant tube. By exciting a standing wave within the resonant tube, a temperature difference develops across the stack in the tube, thereby enabling heat exchange between two heat exchangers. The use of gray scale technology to fabricate tapered resonant tube provides a way to improve the efficiency of the cooling system, compared with a simple cylinder configuration. Furthermore, a tapered tube leads to extremely strong standing waves with relatively pure waveforms and reduces possible harmonics. The working principle of this device is described here. The fabrication of this device is considered, which is compatible with current MEMS fabrication technology. Finally, the theoretical analysis of key components of this cryo-cooler is presented.
Adaptive optics systems are used to maintain an optical system at its optimum performance through real time corrections of a wavefront. Deformable mirrors have traditionally been relatively large, expensive devices, suitable for systems such as large telescopes. The objective of the present work is to expand the range of systems that can employ adaptive optics by developing a small, low-cost MEMS deformable mirror. This deformable mirror uses a continuous membrane and has 61 actuators arranged in to approximate a circular pattern. Each actuator has an associated spring suspension, allowing it to push as well as pull on the membrane, producing locally convex or concave curvature. The folded springs are positioned so as to maximize the lateral stability. Maximum actuator displacement is six microns at less than 200 volts. The actuator resonant frequency, is greater than 10 kHz, allowing high-frequency updates of the mirror shape. To operate at high speed, the device must be sealed in a low-pressure environment. Each microactuator uses a vertical comb drive to achieve large travel at a reasonable voltage. The continuous membranes are made of silicon or silicon nitride. Both the actuator and membrane are fabricated with bulk micromachine process technologies. The design targets laser based communication specifications and medical imaging applications.
A scanning two-axis tilt mirror has been modeled, fabricated and tested. The tilt mirror device is fabricated from single crystal silicon using bulk micromachining technology. The mirror is octagonal and is suspended by outer torsion hinges, a gimbal, and inner torsion hinges. Response to a driving voltage is investigated, along with frequency response. Finite element modeling was performed and the results compared with experimental data, with good agreement. Using automated and semi-automated placement equipment, linear arrays of the tilt mirrors have been produced.
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